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Safe and Effective
SPD Installation
s

Three main points to consider
by Ted Dhooge ~ M-Ti

White Paper on Safe and Effective Surge Protective Device (SPD) Installation, three main points to consider. Short lead wire length, avoiding 90 degree bends, etc.


There are three main points to consider while planning an SPD installation. 

  • First is the selection of the proper SPD for the application, 
  • Second is the placement of the SPD, and 
  • Third are the procedures required for a safe installation of the SPD.

Installers should know the operating voltages of the circuits they work on, so they can match those with SPD ratings applicable for each specific installation. Be sure to check all line voltages, never attempt to install an SPD on a circuit with voltages exceeding the maximum continuous operating voltage (MCOV) of the unit.

The SPD should be rated for the symmetrical fault current available. If an SPD with a lower symmetrical fault current rating than required is installed, then the SPD enclosure may be compromised, emitting debris and hot gases during a catastrophic failure.

Ensure the unit selected will easily mount in the area provided. Mount hardwired SPD's as close as possible to the panel to be protected. Hardwired SPD’s are most effective when the wires are as short and straight as possible. Avoiding 90º bends and using only smooth curves is highly recommended. If the hardwired SPD has a metal enclosure, use a metal conduit to connect the SPD to the protected panel.

The selected SPD must be capable of existing in the operating environment where it is installed.

It may be necessary to add additional access points for remote monitoring or other purposes. It is advisable that the manufacturer perform all such modifications.

Ideally, securing all electrical power during the installation of the SPD is the safest method. However, more often than not, securing all electrical power is not possible. In these cases, some basic safety steps are required while working near energized gear:

  • Take special care when mating jaw blades during a meter-base SPD installation. The installer must be sure to observe the position of the jaw blades while inserting the meter into the meter-base SPD. A missed jaw blade may make electrical contact but will not provide full load current capability.
  • Follow the manufacturers recommended practices for greasing of the jaw blades. Excessive amounts (or the incorrect type) of grease may cause accelerated corrosion of the jaw blades.
  • A screw-type-locking ring is recommended to secure the electric meter to the installed meter-base SPD. A screw-type-locking ring will provide a more secure connection between the meter and the meter-base SPD. The opening of the locking ring should be at the bottom of the meter to allow for proper moisture draining.
  • If possible, use a designated circuit breaker in the electrical panel to connect the hardwired SPD. Some hardwired SPD’s have an integral circuit breaker or other over-current protective device and may be directly installed on the electrical panel. Connecting hardwired SPD's to circuit breakers already in use may be done if permitted by local codes.
  • Finally, ensure that all connections are correct and secure before energizing.

Please call the factory if further assistance is required. 
Remember, there are no short cuts when safety is concerned.

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