Top navigation bar for CareBase power quality website, homepage and product specification pages focused on mission-critical power systems protection, battery backup, precision voltage regulation and redundant on-line UPS using automatic transfer switches.

The latest news and product announcements. Power/surge protection, conditioning, control, battery backup and voltage regulation products. White Papers-Articles On Understanding and Achieving High Availability & High Quality Power Double Conversion True On-Line Battery Backup - Uninterruptible Power Systems & Single Conversion UPS Outdoor UPS for Extreme Temperature/Weather Environmental Conditions In Exterior Rated NEMA Enclosures AC Automatic Transfer Switches For Redundant Power Sources or UPS Bypass AC Power Conditioners - Low-Impedance Isolation Transformer and Ferroresonant Transformers Left navigation bar for the CareBase website focusing on mission-critical power systems and surge protection, utilizing UPS, precision automatic voltage regulators, line conditioners, battery backups, automatic transfer switches, on-line outdoor UPS, surge protective devices and more.
 

CareBase
TM
 

 

Installation Practices 
and Lead Length

How they affect the performance 
of surge protective devices

by Ted Dhooge ~ M-Ti

White Paper on Installation Practices and Lead Length, and how they affect the performance of surge protective devices. Shorter is better, straighter is better.

Installation practices

When applying a modern Surge Protective Device (SPD) to an existing power system, you cannot simply hook it up and turn it on. It is important that you recognize problems associated with the high frequency characteristics which are typically encountered during lightning and surge activity. You must consider lead length, proximity and layout as key factors which ultimately affect clamp voltages and determine the level of protection to electrically connected loads.

Normally, the electrician is concerned with how the customer's equipment operates when connected to system voltage at a frequency of 60 Hz. Typically, the customer's surge environment is one that (except during surge activity) runs at 60 Hz. During surges and transients a wide spectrum of frequencies are generated; the higher the frequency, the greater the problem. It is imperative that certain installation guidelines are followed by the electrician performing the installation.

Length: shorter is better

Lead length is the most important factor when installing a hard wired SPD; the longer the leads, the higher the surge voltage connected equipment sees. The formula which follows, though somewhat simplified, demonstrates the affect lead length has on an installation:

Lead length factor ................. V=L di/dt + R I

M-Ti performed tests in our lab comparing lead lengths and its affect on the clamp voltage. (See Test Results)

Length

L1 = Length of black wire (24", 18" & 12"),  
N  = Length of white wire (24", 18" & 12")

 

Wrapping

Method 1: Straight parallel runs. 
Method 2: Tightly wrapped pairs.

ST = Straight  - TW = Tight wrap

Test surge

Apply the IEEE C62.41 surge 8/20, 3000 amperes, 6000 volts.

Test results

Test 1 L1=N L1=24" N=24" 758 Volts (ST)
L1=N L1=24" N=24" 624 Volts (TW)
Test 2 L1=N L1=18" N=18" 729 Volts (ST)
L1=N L1=18" N=18" 627 Volts (TW)
Test 3 L1=N L1=18" N=12" 617 Volts (ST)
L1=N L1=18" N=12" 605 Volts (TW)
Test 4 L1=N L1=12" N=12" 549 Volts (ST)
L1=N L1=12" N=12" 533 Volts (TW)

      

The shorter the lead length, 
the lower the let through:

Tightly twisted wires lower clamp voltage:

Straight parallel runs

Tightly twisted wires
Test 1 =  758 volts Test 1 =  624 volts
Test 2 =  729 volts Test 2 =  627 volts
Test 3 =  617 volts Test 3 =  605 volts
Test 4 =  549 volts Test 4 =  533 volts
24" straight =  758 volts 24" straight =  624 volts
12" straight =  549 volts 12" straight =  533 volts

Back to top

 

                                               CareBase ~ PO Box 2987 ~ Glenwood Springs, Colorado  81602-2987 ~ USA ~ +1 970 945 2770 ~ 800.430.2770 (USA/CAN)
                                                   Please e-mail michael.gibson@carebase.com re: questions, RFQs, applications, etc. Copyright 1988- 2006 CareBase
                                                                                                                                  Hit Counter